Manufacturing

Medical Device Manufacturing and Scale-Up Services

Global cleanroom manufacturing, design transfer, and scalable production for complex medical devices.

Your Partner for Reliable, High-Quality Medical Device Manufacturing

Arrotek provides end-to-end medical device contract manufacturing across the USA, Europe, and Costa Rica. Our global cleanroom facilities support the production of complex plastic, metal, and composite components, with full-service capabilities that include assembly, cleaning, finishing, packaging, labelling, and sterilisation.

We specialise in helping teams scale from prototype to production, delivering the capacity, compliance, and technical expertise needed to keep projects moving. With deep experience in design transfer, supply chain management, and process optimisation, Arrotek integrates seamlessly into your operation to ensure reliable, repeatable manufacturing at every stage.

Our manufacturing hubs in Massachusetts, Sligo, and Costa Rica give you flexible options for pilot builds, scale-up programs, and full-volume production.

Access the Manufacturing Success Whitepaper

Download our whitepaper: Three Essential Phases of Medical Device Manufacturing Success. The three stages are Design for Manufacturability (DFM), Design Transfer, and Continuous Improvement. It also explores how to choose the right medical device contract design and manufacturing organisation (CDMO).

Why Manufacturing Programs Slow Down

Manufacturing teams often face bottlenecks caused by resource constraints, fragmented suppliers, and increasing compliance demands. Arrotek provides external capacity and technical depth to keep production timelines on track.

Limited internal manufacturing capacity

  • Managing multiple suppliers and handoffs

Design transfer gaps and delays

Rising regulatory and quality pressures

Costa Rica: Where quality meets scalability

Our Costa Rica facility provides FDA-grade manufacturing with cost-efficient scalability for high-volume programs.

Manufacturing Capacity and Compliance Built In

We act as a trusted extension of your team, providing scalable production and technical oversight across global facilities.

Speed with Structure

From concept to prototype in 90 to 180 days, with clarity at every step.

Integrated Model

Design, engineering, and regulatory aligned in one accountable partner.

Regulatory Built-In

Compliance from day one, no costly rework later.

Global Execution

Future-proofed for scale with Ireland, Boston, and Costa Rica capacity.

Start your project with confidence

Whether you are a startup or an OEM, Arrotek is ready to help you accelerate development with clarity and compliance built in from day one.